Ultrasonic Reactor Equipment for Industrial Production of Biodiesel 20K 2000W Cavitation Reaction

• Type: Tubular Reactor
• Material: Titanium Alloy
• Capacity: >1000L
• Model NO.: OKS-HLCSB-2000
• Structure: Single Tube
• Condition: New
• Aplication: Ultrasonic Transesterification of Oil to Biodiesel
• Usage: Ultrasonic Cleaning, Mix,Emulsification
• Power: 600W-2000W Adjustable
• Controller: Ultrasonic Cleaning Generator
• Frequency: 20kHz
• Transport Package: Wooden Box
• Origin: Tianjin, China
• HS Code: 8543709990
• Production Capacity: 500set/Month

Product Description

Ultrasonic vibrating reactors are also called ultrasonic vibrating rods. Compared with traditional ultrasonic vibrating plates, it has the characteristics of wider application range and longer service life. In industrial applications, the use of ultrasonic vibrating rods for cleaning, extraction, chemical reactions, scale prevention, water treatment, etc., is a very mature and widely used technology.
The ultrasonic vibrating rod uses the alternating period of positive and negative pressure existing in the transmission process of ultrasonic waves. In the positive phase, the medium molecules are squeezed to increase the original density of the medium; in the negative phase, the medium molecules are sparse and discrete, and the medium density Decrease. Ultrasonic vibrating rods can generate ultrasonic waves evenly around 360°, and the energy output is not affected by load changes such as liquid level and temperature difference. Ultrasonic vibrating rods generally include high-power ultrasonic transducers, horns, and tool heads (transmitting heads). ), which is used to generate ultrasonic vibration and emit this vibration energy into the liquid. The transducer converts the input electrical energy into mechanical energy, namely ultrasound. Its manifestation is that the transducer stretches back and forth in the longitudinal direction, and the amplitude is generally several microns. This amplitude power density is not enough and cannot be used directly. The horn amplifies the amplitude according to the design requirements, isolates the reaction solution and the transducer, and also plays a role in fixing the entire ultrasonic vibration system. The tool head is connected with the horn, and the horn transmits the ultrasonic energy vibration to the tool head, and then the ultrasonic energy is emitted into the chemical reaction liquid by the tool head.

Features:
1. Ultrasonic cavitation is generated around the vibrating rod, and the ultrasonic energy is very evenly distributed around the rod;
2. The power output of the ultrasonic vibrating rod is not affected by load changes such as liquid level, tank capacity and temperature difference, and the power output is stable and uniform;
3. Ultrasonic vibrating rod is more than 1.5 times the service life of traditional ultrasonic vibrating plate;
4. The round tube design of the ultrasonic vibrating rod makes the vibrating rod easy to install and use;
5. The ultrasonic vibrating rod is sealed and waterproof, safe to use.

Market application:

* Chinese medicine extraction: refers to the ultrasonic pulverization (breaking) of Chinese medicine cells to achieve high-efficiency extraction of useful substances. Compared with conventional extraction technology, ultrasonic assisted extraction is fast, inexpensive, efficient, safe, low in cost, and widely applicable.

* Biodiesel production: the use of ultrasonic emulsification to produce a biomass oil-diesel mixed emulsion is actually to disperse the bio-oil liquid beads into another immiscible diesel liquid. Compared with other technologies, the prepared droplets can be dispersed finely and narrowly distributed, high efficiency, good dispersion effect, and can increase the stability of the emulsion.

* Ultrasonic sea life prevention: It is based on the cavitation effect of ultrasound. When the tiny bubble nucleus in the liquid is activated under the action of ultrasound, it manifests as a series of dynamic processes such as bubble oscillation, growth, contraction and collapse. The bubbles in the liquid generate over several hundred atmospheres and high temperatures of thousands of degrees Celsius at the moment of bursting, which can quickly peel off the attachment of sea creatures and crush the epidermal cells of sea creatures, thereby achieving the purpose of preventing sea creatures.
  
* Ultrasonic catalysis: The application of ultrasound to the catalytic reaction process can simulate high-temperature and high-pressure reactions in the reactor on a microscopic scale, providing a very special physical and chemical environment for catalytic reactions that are difficult or impossible to achieve under normal conditions. The catalytic reaction can be carried out in a milder environment. It can further increase the reaction speed, shorten the reaction time, and increase the yield of the target product. The main applications include catalysis on metal surfaces, phase transfer catalyzed reactions, and enzyme catalyzed reactions.

* Sewage treatment: In the process of sewage treatment, ultrasonic cavitation has a strong ability to degrade organic matter, and the degradation rate is very fast, which provides the possibility to degrade harmful organic matter in water, so as to achieve the purpose of ultrasonic sewage treatment.
* Ultrasonic dispersion: refers to the process of dispersing and de-agglomerating particles in the liquid through the "cavitation" effect of ultrasonic waves in the liquid using liquid as a medium. Ultrasonic dispersion can be divided into emulsion dispersion (liquid-liquid dispersion) and suspension dispersion (solid-liquid dispersion), and has been applied in many fields. The application of ultrasonic for the dispersion of suspensions includes the dispersion of titanium oxide in water or solvents in the coating industry, the dispersion of dyes in molten paraffin wax; the dispersion of drug particles in the pharmaceutical industry, and the powder emulsion in the food industry Disperse etc.

 

US equipment	Frequency (KHz)	Ultrasound Output(W)	Total Length (mm)	Diameter (mm)	Static Capacity (pF±10%)
OKS-HLCSB-1000	15-28	1000	500	Φ50-55	68000
OKS-HLCSB-1500	15-28	1500	850	Φ50-55	68000
OKS-HLCSB-2000	15-28	2000	1100	Φ50-55	132000