20kHz 2000W Ultrasonic Welding Transducer With Booster For Welding Plastic
Ultrasonic welding uses an ultrasonic generator to convert 50/60 Hz current into 15, 20, 30 or 40KHz electrical energy. The converted high-frequency electric energy is converted into mechanical operation of the same frequency through the transducer again.
Then the mechanical movement is transmitted to the welding head through a set of horn devices that can change the amplitude. Welding head will The received vibration energy is transferred to the joint of the workpiece to be welded, in this area, the vibration energy is passed The friction is converted into heat, which melts the plastic. Ultrasound can not only be used to weld hard thermoplastics
It can also process fabrics and films. The main components of an ultrasonic welding system include ultrasonic
Generator, transducer/horn/welding head triple group, mold and frame. Linear vibration friction welding utilization
The frictional heat generated on the contact surface of the two workpieces to be welded melts the plastic. Heat energy comes from a certain pressure Next, a workpiece moves back and forth with a certain displacement or amplitude on another surface. Once expected The degree of welding, the vibration will stop, and there will still be a certain amount of pressure applied to the two workpieces,Cool and solidify the just welded part to form a tight bond. Orbital vibration friction weldingJoining is a method of welding using frictional heat energy. During orbital vibration friction welding, the upper The workpiece performs orbital motion at a fixed speed-circular motion in all directions. Movement can produce The heat energy makes the welding part of the two plastic parts reach the melting point. Once the plastic starts to melt, the movement stops, The welded parts of the two workpieces will solidify and be firmly connected together. Small clamping force will cause the workpieceProduce minimal deformation, workpieces with a diameter of less than 10 inches can be rubbed with orbital vibration Perform welding.
| |
(external sizes) |
(electeomachanical characteristic) |
| Specification |
Connect Screw |
Ceramic diameter(mm) |
Resonance Frequency(kHz) |
Resistance |
Yellow Ceramic |
Black Ceramic |
Input Power |
Max Displacement(um) |
| OKS-6015-4C-Si |
M16*1.0 |
60 |
15 |
15 |
9500-10000 |
12000-12500 |
2600 |
11 |
| OKS-6015-4C-Tr |
M16*1.0 |
60 |
15 |
15 |
19500-20000 |
|
4200 |
11 |
| OKS-6015-4C-Qu |
M16*1.0 |
38 |
15 |
15 |
22500-23000 |
27500-28000 |
3200 |
11 |
| OKS-6015-6C-Si |
M16*1.0 |
60 |
15 |
15 |
18500-20500 |
|
2600 |
11 |
| OKS-5020-4C-Si |
Imperial 3/8 |
50 |
20 |
15 |
11500-12000 |
13500-14000 |
1500 |
8 |
| OKS-5020-6C-Si |
Imperial 3/8 |
50 |
20 |
15 |
19000-21000 |
|
2000 |
8 |
| OKS-5020-4C-Tr |
M16*1.0 |
50 |
20 |
15 |
23000-24000 |
|
3200 |
8 |
| OKS-5020-4C-Tr |
M16*1.0 |
38 |
20 |
15 |
|
17500-18000 |
3200 |
8 |
| OKS-3828-4C-Si |
Imperial 3/8 |
38 |
28 |
15 |
8000-8500 |
|
1000 |
5 |
| OKS-3035-4C-Si |
M8.1.25 |
30 |
35 |
15 |
5200-5600 |
|
800 |
4 |
| OKS-3040-4C-Si |
M10*1.5 |
30 |
40 |
15 |
5200-5600 |
|
800 |
2 |
Technical characteristics of ultrasonic transducer:
The piezoelectric ceramic chip adopts original imported parts to ensure strong and stable ultrasonic power output;
High efficiency: high mechanical quality factor, working at the resonance frequency point can obtain extremely high electro-acoustic conversion efficiency;
Large amplitude: structure optimized by computer, high vibration speed ratio, large amplitude of the front cover;
High power: under the action of the prestressed screw, the energy of the piezoelectric ceramic can be maximized;
Good heat resistance: low resonance impedance, low heat generation, and wide operating temperature range.
Application field of ultrasonic welding transducer:
Ultrasonic welding transducers are widely used in electronics, electrical appliances, plastics, home appliances, toys, automobiles, packaging, communications, and medical applications. Ultrasonic welding machines are used to weld plastic products, replacing screws, buckles, glue and other paste solvents, saving materials, and after welding The product is firm and the welding efficiency is high. Its advantages are to increase production efficiency by multiple times, reduce costs and improve product quality.
20kHz 2000W Ultrasonic Welding Transducer With Booster For Welding Plastic
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