Ascendancy of Ultrasonic Reactor for Micro Biodiesel Production

• Application Fields: Chemical
• Certification: RoHS, CE
• Condition: New
• Model NO.: OKS-GZCSB1500
• Noise Level: Low
• Parts: Valve
• Purpose: Emulsification Ultrasonic Reactors
• Diameter (mm): Φ32-40
• Description: Titanium Alloy Ultrasonic Reactor
• Frequency(kHz): 25
• Ultrasound Output(W): 1500
• Static Capacity(PF±10%): 6800
• Net Weight: 22kg
• Gross Weight: 35kg
• Machine Size: Small
• Transport Package: Wooden Packing
• Specification: 80X20X30
• Trademark: OKS
• Origin: China
• HS Code: 8543709990
• Production Capacity: 2000PCS/Month

Product Description

Ascendancy of ultrasonic reactor for micro biodiesel production

Ultrasonic tube reactor also named High-power ultrasonic sound chemical processing system ,which is widely used in biodiesel refining,mixed,chemical mixed,food ,etc. they can speed up the reaction to save much time for you.

cavitation is generated around the resonance rods, very uniform distribution of ultrasonic energy in the groove body, so as to achieve the best cleaning effect.
ultrasound rod power output is not level, the capacity of the tank, and the temperature difference of the impact of load changes, the power output is stable and uniform.
due to ultrasonic rods structural characteristics, its application range than the conventional ultrasonic vibration plate is broader, the most suitable vacuum pressure cleaning, is also applicable to a variety of chemical processes.
conventional ultrasonic vibration plate has a life of more than 1.5 times.
tube type design vibration rods can be installed anywhere in the tank.
guarantee a waterproof seal.
Widely used in the traditional ultrasonic cleaning, biochemistry, food, chemical, pharmaceutical and other industries. Biochemistry, ultrasound rods can be applied to large-scale emulsification, separation, homogenization, extraction, catalytic reaction, increase productivity; the homogeneous uniform mixing in the food industry, ultrasound rods use played a role can not be underestimated; in chemical industry, ultrasound stick for pipes, tanks, a cauldron class cleaning. Biodiesel abandoned oil and palm oil refining process, the catalytic effect of ultrasound astonishing efficiency ten times, and and amazing promotion prospects in the petrochemical industry.

Ultrasonic vibrating rods are also called ultrasonic vibrating rods. Compared with traditional ultrasonic vibrating plates, it has the characteristics of wider application range and longer service life. In industrial applications, the use of ultrasonic vibrating rods for cleaning, extraction, chemical reactions, scale prevention, water treatment, etc. is a very mature and widely used technology.
Ultrasonic vibrating rod uses the alternating period of positive and negative pressure existing in the transmission process of ultrasonic waves. In the positive phase, the medium molecules are squeezed to increase the original density of the medium; in the negative phase, the medium molecules are sparse and discrete, and the medium density Decrease. Ultrasonic vibrating rods can generate ultrasonic waves evenly around 360°, and the energy output is not affected by load changes such as liquid level and temperature difference. Ultrasonic vibrating rods generally include high-power ultrasonic transducers, horns, and tool heads (transmitting heads). ), used to generate ultrasonic vibration and emit this vibration energy into the liquid. The transducer converts the input electrical energy into mechanical energy, namely ultrasound. Its manifestation is that the transducer stretches back and forth in the longitudinal direction, and the amplitude is generally several microns. Such amplitude power density is not enough and cannot be used directly. The horn is designed to amplify the amplitude, isolate the reaction solution and the transducer, and also play a role in fixing the entire ultrasonic vibration system. The tool head is connected with the horn, the horn transmits the ultrasonic energy vibration to the tool head, and then the ultrasonic energy is emitted into the chemical reaction liquid by the tool head.

 

TYPE	Frequency(KHz)	UltrasoundOutput(W)	Total Length(mm)	Diameter(mm)	Static Capacity (pF±10%)
OKS-GZCSB600	25-27	600	506	Φ57-73	45000
OKS-GZCSB1000	25-27	1000	564	Φ57-73	68000
OKS-GZCSB1500	25-27	1500	1028	Φ57-73	68000
OKS-GZCSB2000	25-27	2000	1126	Φ57-73	132000

The ultrasonic vibrating rod is mainly composed of an ultrasonic transducer, an ultrasonic horn, an ultrasonic tool head and an ultrasonic drive power supply. Compared with the traditional ultrasonic vibration plate, it has the characteristics of wider application range and longer service life. In industrial applications, the use of ultrasonic vibrating rods for dispersion, extraction, cleaning, chemical reactions, water treatment, etc., is a very mature and widely used technology.
Extremely flexible
Performance characteristics:
1. Suitable for various high-power industrial-grade liquid treatments, such as homogenization, emulsification, dispersion, depolymerization and wet grinding (particle size reduction), cell disruption and disintegration, extraction, degassing, and sonochemical processes;
2. Heavy load 24 hours continuous work, industrial design, external PLC remote control, automatic frequency search and matching;
Market application:
 
Traditional Chinese medicine extraction: refers to the ultrasonic pulverization (breaking) of Chinese medicine cells to achieve high-efficiency extraction of useful substances. Compared with conventional extraction technology, ultrasonic assisted extraction is fast, inexpensive, efficient, safe, low in cost, and widely applicable.

Biodiesel production: The use of ultrasonic emulsification to prepare a biomass oil-diesel mixed emulsion is actually to disperse the biological oil droplets into another immiscible diesel liquid. Compared with other technologies, the prepared droplets can be dispersed finely and narrowly distributed, high efficiency, good dispersion effect, and can increase the stability of the emulsion.

Ultrasonic sea life prevention: It is based on the cavitation effect of ultrasound. When the tiny bubble core in the liquid is activated under the action of ultrasound, it is manifested as a series of dynamic processes such as bubble oscillation, growth, contraction and collapse. The bubbles in the liquid generate over several hundred atmospheres and high temperatures of thousands of degrees Celsius at the moment of bursting, which can quickly peel off the attachment of sea creatures and crush the epidermal cells of sea creatures, thereby achieving the purpose of preventing sea creatures.
  
Ultrasonic catalysis: The application of ultrasound to the catalytic reaction process can simulate the high-temperature and high-pressure reaction in the reactor on a microscopic scale. It provides a very special physical and chemical environment for catalytic reactions that are difficult or impossible to achieve under normal conditions. The catalytic reaction can be carried out in a relatively mild environment. It can further increase the reaction speed, shorten the reaction time, and increase the yield of the target product. The main applications include catalysis on metal surfaces, phase transfer catalyzed reactions, and enzyme catalyzed reactions.

Sewage treatment: In the process of sewage treatment, ultrasonic cavitation has a strong ability to degrade organic matter, and the degradation rate is very fast, which provides the possibility to degrade harmful organic matter in water, so as to achieve the purpose of ultrasonic sewage treatment.
Ultrasonic dispersion: refers to the process of dispersing and de-aggregating particles in the liquid through the "cavitation" effect of ultrasonic waves in the liquid using liquid as a medium. Ultrasonic dispersion can be divided into emulsion dispersion (liquid-liquid dispersion) and suspension dispersion (solid-liquid dispersion), and has been applied in many fields. The application of ultrasonic for the dispersion of suspensions includes the dispersion of titanium oxide in water or solvents in the coating industry, the dispersion of dyes in molten paraffin wax; the dispersion of drug particles in the pharmaceutical industry, and the powder emulsion in the food industry Disperse etc.


Ascendancy of ultrasonic reactor for micro biodiesel production