Ultrasonic Generator Transducer Booster Horn for 3 Ply Non-Woven Medical Face Mask Ear Loop Welding

• Application: Face Mask
• Control: Ultrasonic Generator
• Frequency Range: Low Frequency
• Electric Current: AC
• Power: Ultrasonic
• Ultrasonic Power: 2000W
• Model NO.: OKS-HJDY-2000W20
• Frequency: 20kHz
• Usage: Welding Mask Ear Brand
• Price Including: Generator and Transducer Horn
• Kye Words: Ultrasonic Welder Power,Sensor, Horn
• Transport Package: Foam and Carton
• Origin: Tianjin, China
• HS Code: 8543709990
• Production Capacity: 2000set/Per Month

Product Description

Ultrasonic welding has been widely used in sanitary product production lines, such as diapers and other related products. Many fabrics, films, non-woven fabrics and paper products such as feminine products, medical masks, wipes, vacuum bags, filter cloths, etc. will use ultrasonic welding equipment .
          Ultrasonic technology is powerful and has a wide range of applications. It can perform operations such as lamination, embossing, punching, cutting, and splicing. Therefore, ultrasonic welding can not only provide low-cost bonding, but also perform other operations, which improves the utilization of equipment.
The frequency range of ultrasound is 20 kHz to 1 GHz, which is inaudible to the human ear. The frequencies usually used in ultrasonic welding are 20, 30 and 35 kHz.
How does the ultrasound system produce high frequency vibration
           The ultrasonic generator converts the line voltage into a high voltage/high frequency signal and sends it to a converter. In the converter, the piezoelectric crystal is sandwiched between two pieces of titanium metal to vibrate at the frequency of the electrical signal, thereby generating very fast mechanical vibrations with a frequency of 20,000 Hz per second and an amplitude of 18 μm.

Main functions of ultrasonic generator:
Used for welding and welding of non-woven masks, welding of the breathing valve of the front end of the cup mask, welding of the nose bridge of the front end of the cup mask, ultrasonic ear strap welding, welding of cup mask ear straps, welding of plastic shells and plastic parts, a set of ultrasonic The generator can be used in multiple functions.

The latest market of the ultrasonic generator for mask machine manufacturers will automatically generate ultrasonic waves, which form micro-amplitude and high-frequency vibrations on the earbands, which are instantly converted into heat to melt the material to be processed, and finally the earbands are permanently pasted or embedded in the mask The inner side of the body is the last processing process for the production of masks with inner ears. Only one operator is required to place the mask body piece by piece in the mask tray. Standard mask inner ear band/outer ear band ear band spot welding machine: Speed: 8-12 pieces/min. It can be used for plane follow-up actions to the finished product to be automatically operated by the equipment. Welding of duckbill and other special-shaped masks. After making the mask body. When the mask is moved to the processing position, the ear straps are welded manually. Flat face mask machine. Ultrasonic inner ear mask machine uses ultrasonic welding.

The principle of ultrasonic mask machine welding mainly uses ultrasonic technology to transmit ultrasonic energy to the welding area through the upper weldment. Because the welding area, that is, the acoustic resistance at the interface of two weldings, will generate local high temperature. In addition, due to the poor thermal conductivity of plastic, nylon, chemical fiber, non-woven fabric, multi-layer fabric, gold cloth and other materials, they cannot be distributed in time for a while and gather in the welding area, causing the two contact surfaces to melt rapidly. After a certain pressure, it Fusion into one. When the ultrasonic stops, let the pressure continue for a while to hold the pressure to make it solidify and shape, thus forming a solid molecular chain, to achieve the purpose of welding, the welding strength can be close to the strength of the raw material, which is what many manufacturers need to use The reason why NVC ultrasonic mask production and welding is fast, clean, safe, stable, and high-yield. It also makes the wearer's ears comfortable and stress-free. The mask filter cloth layer has a good filtering effect, which perfectly fits the Asian face. It is extremely suitable for the current epidemic personal protective masks, high-polluting red zone protective masks, and can be applied to high-pollution industries such as construction and mining.

A manufacturer specializing in the production of ultrasonic welding generators, the company introduced advanced foreign technology, developed and produced a series of ultrasonic generators and ultrasonic power supplies. Series of ultrasonic generators are widely used in ultrasonic plastic welding, ultrasonic removal nozzle, mask welding, non-woven seam welding, stamping, seam welding of plastic film, punching and slitting of nylon webbing, etc. It has been used in stationery, plastics, It has been widely used in production fields such as medical care and hygiene, mask machines, furniture and life, clothing and textiles.
   The ultrasonic generator adopts the latest digital circuit design, which can automatically identify the frequency of the ultrasonic transducer and the ultrasonic mold. There is no need for frequency modulation to replace the mold, and the ultrasonic vibration state is constantly monitored and adjusted accordingly, which is stable and reliable for long-term work.
 

Type	Power(W)	Frequency (KHz)
OKS-HJDY-1500W15	1500W	15KHZ
OKS-HJDY-1500W20	1500W	20KHZ
OKS-HJDY-1800W15	1800W	15KHZ
OKS-HJDY-1800W20	1800W	20KHZ
OKS-HJDY-2000W15	2000W	15KHZ
OKS-HJDY-2000W20	2000W	20KHZ
OKS-HJDY-2600W15	2600W	15KHZ
OKS-HJDY-2600W20	2600W	20KHZ
OKS-HJDY-3200W15	3200W	15KHZ
OKS-HJDY-4200W15	4200W	15KHZ
OKS-HJDY-1200W28	1200W	28KHZ
OKS-HJDY-1000W35	1000W	35KHZ
OKS-HJDY-800W40	800W	40KHZ